{"id":6508,"date":"2026-01-15T17:21:06","date_gmt":"2026-01-15T08:21:06","guid":{"rendered":"urn:uuid:e22fa9c0-9fcb-4837-bb7f-b1d4c0b3f76c"},"modified":"2026-03-31T15:37:14","modified_gmt":"2026-03-31T06:37:14","slug":"202511_kaleido","status":"publish","type":"post","link":"https:\/\/kawasakirobotics.com\/asia-oceania\/blog\/202511_kaleido\/","title":{"rendered":"Humanoid Robot: The Evolution of Kawasaki\u2019s Challenge"},"content":{"rendered":"\n<p>Kawasaki Robotics, driven by its purpose <em>\u201cUnlocking human ingenuity to create robotics that enrich the future\u201d<\/em> has long pursued the development of technologies that enable robots and people to coexist. The ultimate form of this coexistence is the humanoid robot\u2014capable of moving on two legs and performing tasks with two arms, giving it the versatility necessary to take on work traditionally done by humans.<br>This article introduces the lineage of Kawasaki\u2019s humanoid robots, from the first prototype to the eighth generation.<\/p>\n\n\n\n<h2 class=\"wp-block-heading\"><strong><strong>Origins of Kawasaki\u2019s Humanoid Development<\/strong><\/strong><\/h2>\n\n\n\n<p>Kawasaki, the company that built Japan\u2019s first industrial robot, has long led the field of industrial robotics for factory production lines. Drawing on more than half a century of experience in developing and manufacturing industrial robots, Kawasaki has also expanded into human\u2011centric robotics\u2014creating systems that provide value outside traditional factory cells. These include the duAro dual-arm collaborative robot, designed to work safely beside humans, and Successor, a remote\u2011cooperation system that removes the difficulty of conventional robot teaching.<\/p>\n\n\n\n<p>As the ultimate extension of these efforts, Kawasaki is developing humanoid robots.<\/p>\n\n\n\n<p>Because humanoids walk on two legs and perform tasks with two arms, they offer a high degree of freedom and the potential to take on work traditionally performed by humans.<\/p>\n\n\n\n<figure class=\"wp-block-image aligncenter size-full is-resized\"><img loading=\"lazy\" width=\"800\" height=\"450\" decoding=\"async\" src=\"https:\/\/kawasakirobotics.com\/tachyon\/sites\/4\/2026\/01\/Kaleido-keifu_EN-1.jpg\" alt=\"\" class=\"wp-image-6526\" style=\"width:900px;height:auto\" srcset=\"https:\/\/kawasakirobotics.com\/tachyon\/sites\/4\/2026\/01\/Kaleido-keifu_EN-1.jpg?resize=800%2C450&amp;zoom=1 800w, https:\/\/kawasakirobotics.com\/tachyon\/sites\/4\/2026\/01\/Kaleido-keifu_EN-1.jpg?resize=800%2C450&amp;zoom=0.5 400w, https:\/\/kawasakirobotics.com\/tachyon\/sites\/4\/2026\/01\/Kaleido-keifu_EN-1.jpg?resize=800%2C450&amp;zoom=0.25 200w\" sizes=\"auto, (max-width: 800px) 100vw, 800px\" \/><figcaption class=\"wp-element-caption\"><strong><strong>The Evolution of the Kaleido Series<\/strong><\/strong><\/figcaption><\/figure>\n\n\n\n<h2 class=\"wp-block-heading\"><strong><strong><strong>2015 \u2014 The First Prototype<\/strong><\/strong><\/strong><\/h2>\n\n\n\n<p>Kawasaki began developing humanoid robots around 2015. For a company that had long specialized in industrial robots, creating a robot capable of bipedal locomotion represented a major challenge.<\/p>\n\n\n\n<p>To determine how to reproduce a human\u2011like form mechanically, the team first explored how motors and joint mechanisms should be arranged. However, the deeper we studied human anatomy, the more we realized just how complex and flexible the human body truly is. This led to a shift in design philosophy: instead of trying to replicate human motion directly, we extracted only the essential functions of the human body and recreated them using motors and mechanical structures. This conceptual shift ultimately enabled the realization of stable bipedal walking.<\/p>\n\n\n\n<p>One of the biggest differences between industrial robots and humanoid robots is the load they must support. A typical industrial robot with a 100\u2011kg payload often weighs more than 600 kg and is designed to lift objects lighter than itself. In contrast, a humanoid must lift loads greater than its own body weight, making extreme weight reduction critically important.<\/p>\n\n\n\n<div class=\"wp-block-columns are-vertically-aligned-center has-light-gray-background-color has-background is-layout-flex wp-container-core-columns-is-layout-28f84493 wp-block-columns-is-layout-flex\">\n<div class=\"wp-block-column is-vertically-aligned-center is-layout-flow wp-block-column-is-layout-flow\" style=\"flex-basis:33.33%\">\n<figure class=\"wp-block-gallery has-nested-images columns-default is-cropped wp-block-gallery-1 is-layout-flex wp-block-gallery-is-layout-flex\">\n<figure class=\"wp-block-image size-large\"><img decoding=\"async\" data-id=\"9163\" src=\"https:\/\/kawasakirobotics.com\/tachyon\/sites\/3\/2025\/11\/Kaleido3.jpg?w=900\" alt=\"\" class=\"wp-image-9163\" data-recalc-dims=\"1\" \/><\/figure>\n<\/figure>\n<\/div>\n\n\n\n<div class=\"wp-block-column is-vertically-aligned-center is-layout-flow wp-block-column-is-layout-flow\" style=\"flex-basis:66.66%\">\n<p class=\"has-text-align-left\">The first prototype had insufficient leg rigidity, and its knee mechanism in particular was vulnerable to torsion, resulting in unstable walking.<\/p>\n<\/div>\n<\/div>\n\n\n\n<div class=\"wp-block-columns are-vertically-aligned-center has-light-gray-background-color has-background is-layout-flex wp-container-core-columns-is-layout-28f84493 wp-block-columns-is-layout-flex\">\n<div class=\"wp-block-column is-vertically-aligned-center is-layout-flow wp-block-column-is-layout-flow\" style=\"flex-basis:33.33%\">\n<figure class=\"wp-block-gallery has-nested-images columns-default is-cropped wp-block-gallery-2 is-layout-flex wp-block-gallery-is-layout-flex\">\n<figure class=\"wp-block-image size-large\"><img decoding=\"async\" data-id=\"9164\" src=\"https:\/\/kawasakirobotics.com\/tachyon\/sites\/3\/2025\/11\/Kaleido4.png?w=900\" alt=\"Kaleido1\u53f7\u6a5f\" class=\"wp-image-9164\" data-recalc-dims=\"1\" \/><\/figure>\n<\/figure>\n<\/div>\n\n\n\n<div class=\"wp-block-column is-vertically-aligned-center is-layout-flow wp-block-column-is-layout-flow\" style=\"flex-basis:66.66%\">\n<p>Up to the third prototype, those were used the E\u2011controller designed for industrial robots. However, it was large, had a control cycle too slow for humanoid applications, and required four separate units, which meant the controllers alone occupied a significant amount of space. These issues were later resolved by transitioning first to the F\u2011controller and eventually to a dedicated humanoid controller.<\/p>\n<\/div>\n<\/div>\n\n\n\n<div class=\"wp-block-columns are-vertically-aligned-center has-light-gray-background-color has-background is-layout-flex wp-container-core-columns-is-layout-28f84493 wp-block-columns-is-layout-flex\">\n<div class=\"wp-block-column is-vertically-aligned-center is-layout-flow wp-block-column-is-layout-flow\" style=\"flex-basis:33.33%\">\n<figure class=\"wp-block-video\"><video controls src=\"https:\/\/kawasakirobotics.com\/uploads\/sites\/3\/2025\/11\/rhp2_fore_fall_down_floor_elbow2.mp4\"><\/video><\/figure>\n<\/div>\n\n\n\n<div class=\"wp-block-column is-vertically-aligned-center is-layout-flow wp-block-column-is-layout-flow\" style=\"flex-basis:66.66%\">\n<p>Falling poses the greatest risk to a humanoid robot, as it can lead to serious damage to the machine. To ensure the robot could withstand such incidents, we conducted repeated tests in which the robot was intentionally made to fall while performing controlled break\u2011fall motions.<\/p>\n<\/div>\n<\/div>\n\n\n\n<h2 class=\"wp-block-heading\"><strong><strong>2017 \u2014 First Public Debut at iREX<\/strong><\/strong><\/h2>\n\n\n\n<p>Kawasaki publicly unveiled <strong>Kaleido<\/strong> at the <strong>2017 International Robot Exhibition (iREX 2017)<\/strong>, demonstrating actions such as stand\u2011up motions and pull\u2011ups.<\/p>\n\n\n\n<ul class=\"wp-block-list\">\n<li>Height: <strong>175 cm<\/strong><\/li>\n\n\n\n<li>Weight: <strong>85 kg<\/strong><\/li>\n\n\n\n<li>Power: <strong>External tethered supply<\/strong><\/li>\n<\/ul>\n\n\n\n<figure class=\"wp-block-image aligncenter size-full\"><img decoding=\"async\" src=\"https:\/\/kawasakirobotics.com\/tachyon\/sites\/3\/2025\/11\/Kaleido7.png?w=900\" alt=\"\u56fd\u969b\u30ed\u30dc\u30c3\u30c8\u5c552017\u306e\u69d8\u5b50\" class=\"wp-image-9167\" data-recalc-dims=\"1\" \/><figcaption class=\"wp-element-caption\"><strong>Behind the scenes:<\/strong><br>The robot suffered issues until the eveni<strong>Behind the scenes:<\/strong><br>The robot suffered issues until the evening before the exhibition, forcing the team to consider reducing the demo drastically. <br>A final round of adjustments worked, enabling a successful full demonstration on opening day.<\/figcaption><\/figure>\n\n\n\n<figure class=\"wp-block-image aligncenter size-full is-resized\"><img decoding=\"async\" src=\"https:\/\/kawasakirobotics.com\/tachyon\/sites\/3\/2025\/11\/26553f615d46c7c722ded2cc5c81c72e.png\" alt=\"F\u30b3\u30f3\u30c8\u30ed\u30fc\u30e9\u30fc\u3068Kaleido\" class=\"wp-image-9177\" style=\"width:658px;height:auto\" \/><figcaption class=\"wp-element-caption\"><br>Although switching to the F\u2011controller made the system somewhat more compact, <br>it still weighed about 30 kilograms\u2014far too heavy to be mounted inside a humanoid robot.<\/figcaption><\/figure>\n\n\n\n<h2 class=\"wp-block-heading\"><strong><strong>2019 \u2014 Battery Integration and the Path to Lightweight Design<\/strong><\/strong><\/h2>\n\n\n\n<p>Kawasaki unveiled its first fully untethered bipedal walking demo with an onboard battery. At that time, Kaleido stood 178 cm tall and weighed 85 kg. While maintaining this weight, the team replaced the four external controllers with compact, high\u2011performance amplifiers and motor drivers, and integrated all electrical components into the robot\u2019s body. By adopting an onboard battery as the power source, Kaleido achieved complete stand\u2011alone operation.<\/p>\n\n\n\n<p>To realize stand\u2011alone operation without increasing the overall weight, numerous development efforts were undertaken. The first focus was the skeleton and exterior design. Magnesium alloy\u2014lighter than aluminum\u2014was used for structural components. Additionally, the metal\u2011frame exterior panels were replaced with 3D\u2011printed resin parts, resulting in significant weight reduction. Producing resin components in\u2011house also dramatically accelerated the prototyping cycle.<\/p>\n\n\n\n<p>Beyond these major improvements, the team performed countless incremental weight\u2011saving refinements. At times, components became too fragile after being lightened, forcing the team to revert them to stronger, heavier versions. It was extremely difficult to predict where issues would arise, so the team repeatedly built, tested, and refined the design through persistent trial and error.<\/p>\n\n\n\n<figure class=\"wp-block-embed is-type-video is-provider-youtube wp-block-embed-youtube wp-embed-aspect-16-9 wp-has-aspect-ratio\"><div class=\"wp-block-embed__wrapper\">\n<iframe loading=\"lazy\" title=\"Kaleido Training gym\" width=\"900\" height=\"506\" src=\"https:\/\/www.youtube.com\/embed\/6kp3A_8v0Z8?feature=oembed\" frameborder=\"0\" allow=\"accelerometer; autoplay; clipboard-write; encrypted-media; gyroscope; picture-in-picture; web-share\" referrerpolicy=\"strict-origin-when-cross-origin\" allowfullscreen><\/iframe>\n<\/div><\/figure>\n\n\n\n<h3 class=\"wp-block-heading\"><strong>Walking Control Development and Custom Force Sensors<\/strong><\/h3>\n\n\n\n<div class=\"wp-block-columns are-vertically-aligned-center is-layout-flex wp-container-core-columns-is-layout-28f84493 wp-block-columns-is-layout-flex\">\n<div class=\"wp-block-column is-vertically-aligned-center is-layout-flow wp-block-column-is-layout-flow\" style=\"flex-basis:66.66%\">\n<p>Once hardware reached maturity, the team began developing advanced gait control. Humanoids typically rely on <strong>6\u2011axis force\/torque sensors<\/strong> at the ankles, but commercial sensors were:<\/p>\n\n\n\n<ul class=\"wp-block-list\">\n<li>Highly accurate<\/li>\n\n\n\n<li>Too heavy<\/li>\n\n\n\n<li>Expensive<\/li>\n\n\n\n<li>Susceptible to shock damage<\/li>\n<\/ul>\n\n\n\n<p>For a humanoid performing steps, stomps, or jumps, lighter and shock\u2011resistant sensors were a necessity. Kawasaki therefore developed <strong>custom 6\u2011axis force\/torque sensors<\/strong> optimized for humanoid walking.<\/p>\n<\/div>\n\n\n\n<div class=\"wp-block-column is-vertically-aligned-center is-layout-flow wp-block-column-is-layout-flow\" style=\"flex-basis:33.33%\">\n<figure class=\"wp-block-image size-full\"><img decoding=\"async\" src=\"https:\/\/kawasakirobotics.com\/tachyon\/sites\/3\/2025\/11\/c0918293c317730f1747560bfc85e33c-scaled.jpg\" alt=\"Kaleido\u306e\u529b\u30bb\u30f3\u30b5\u958b\u767a\" class=\"wp-image-9172\" \/><\/figure>\n<\/div>\n<\/div>\n\n\n\n<h2 class=\"wp-block-heading\"><strong><strong>2021 \u2014 Introduction of the \u201cFriends\u201d<\/strong><\/strong><a id=\"_msocom_1\"><\/a><\/h2>\n\n\n\n<p>Compared to the powerful and robust Kaleido, the <strong>Friends<\/strong> series focused on a slimmer, more approachable humanoid designed for tight spaces and potential future roles in caregiving and daily-life assistance.<\/p>\n\n\n\n<h3 class=\"wp-block-heading\"><strong>A Friendly, Approachable Design<\/strong><\/h3>\n\n\n\n<p>Friends was designed with soft, curved lines so it can blend naturally into human environments such as homes and care facilities. To create a friendly impression, the robot uses a display for its eyes, allowing it to express emotions in a human\u2011like way. The name \u201cFriends\u201d reflects the idea behind the project\u2014a robot that can truly become a friend to people.<\/p>\n\n\n\n<figure class=\"wp-block-embed is-type-video is-provider-youtube wp-block-embed-youtube wp-embed-aspect-16-9 wp-has-aspect-ratio\"><div class=\"wp-block-embed__wrapper\">\n<iframe loading=\"lazy\" title=\"Friends no telop\" width=\"900\" height=\"506\" src=\"https:\/\/www.youtube.com\/embed\/IUd3B13yb8c?feature=oembed\" frameborder=\"0\" allow=\"accelerometer; autoplay; clipboard-write; encrypted-media; gyroscope; picture-in-picture; web-share\" referrerpolicy=\"strict-origin-when-cross-origin\" allowfullscreen><\/iframe>\n<\/div><\/figure>\n\n\n\n<h3 class=\"wp-block-heading\"><strong>Conversational and Gesture Interaction<\/strong><\/h3>\n\n\n\n<p>In collaboration with Osaka University\u2019s Nagai Laboratory, we developed conversational and gesture\u2011based interaction capabilities. This was the first attempt of its kind among the humanoid robots we had created. Using AI, Friends generates spoken responses to questions posed by users. At the same time, it performs gestures synchronized with its replies, enabling more human\u2011like communication.<\/p>\n\n\n\n<figure class=\"wp-block-image aligncenter size-full\"><img decoding=\"async\" src=\"https:\/\/kawasakirobotics.com\/tachyon\/sites\/3\/2025\/11\/92526203b440315665dba698e31d6fcb.jpg\" alt=\"\u30d2\u30e5\u30fc\u30de\u30ce\u30a4\u30c9\u30ed\u30dc\u30c3\u30c8Friends\" class=\"wp-image-9173\" \/><\/figure>\n\n\n\n<p>At an event held at the National Museum of Emerging Science and Innovation, Friends answered questions from children in the audience. Although the conversational quality was not perfect, the venue was packed, and the robot\u2019s humorous interactions often drew laughter from the crowd.<\/p>\n\n\n\n<h2 class=\"wp-block-heading\"><strong><strong>2023 \u2014 Achieving Stable Walking<\/strong><\/strong><\/h2>\n\n\n\n<p>Kawasaki upgraded both software and hardware, adding <strong>real-time footstep adjustment<\/strong> to correct landing positions when balance is disturbed. This significantly reduced the risk of falling and improved robustness.<\/p>\n\n\n\n<figure class=\"wp-block-embed is-type-video is-provider-youtube wp-block-embed-youtube wp-embed-aspect-16-9 wp-has-aspect-ratio\"><div class=\"wp-block-embed__wrapper\">\n<iframe loading=\"lazy\" title=\"Kaleido 8 \u88ab\u707d\u5730\u652f\u63f4\u30c7\u30e2\u30f3\u30b9\u30c8\u30ec\u30fc\u30b7\u30e7\u30f3\u52d5\u753b \u767d\u5b8c\" width=\"900\" height=\"506\" src=\"https:\/\/www.youtube.com\/embed\/l9hAidhcm4k?feature=oembed\" frameborder=\"0\" allow=\"accelerometer; autoplay; clipboard-write; encrypted-media; gyroscope; picture-in-picture; web-share\" referrerpolicy=\"strict-origin-when-cross-origin\" allowfullscreen><\/iframe>\n<\/div><\/figure>\n\n\n\n<h2 class=\"wp-block-heading\"><strong><strong>The Future of Humanoid Robot Development<\/strong><\/strong><\/h2>\n\n\n\n<p>Robots are expected to help people by taking on work that is dangerous, dirty, or physically demanding. However, robots are traditionally good at repeating tasks that have been pre\u2011taught, which makes it challenging for them to handle work that cannot be predicted in advance.<\/p>\n\n\n\n<p>If humanoid robots can be operated remotely, they could take over hazardous tasks at dangerous sites, while operators remain safely in urban areas and control them from anywhere in the world. This capability is especially valuable in disaster\u2011response scenarios, where unstable terrain and the risk of secondary accidents make human entry extremely dangerous.<\/p>\n\n\n\n<p>Kawasaki\u2019s booth is dedicated to realizing a future where humanoid robots work right alongside you.<\/p>\n\n\n\n<figure class=\"wp-block-embed is-type-video is-provider-youtube wp-block-embed-youtube wp-embed-aspect-16-9 wp-has-aspect-ratio\"><div class=\"wp-block-embed__wrapper\">\n<iframe loading=\"lazy\" title=\"Kaleido 8 \u30d7\u30ed\u30e2\u30fc\u30b7\u30e7\u30f3\u52d5\u753b\u65e5\u82f1\u4f75\u8a18\" width=\"900\" height=\"506\" src=\"https:\/\/www.youtube.com\/embed\/OSG3AEdykK8?feature=oembed\" frameborder=\"0\" allow=\"accelerometer; autoplay; clipboard-write; encrypted-media; gyroscope; picture-in-picture; web-share\" referrerpolicy=\"strict-origin-when-cross-origin\" allowfullscreen><\/iframe>\n<\/div><\/figure>\n\n\n\n<p><\/p>\n","protected":false},"excerpt":{"rendered":"<p>The Robot Division of Kawasaki Heavy Industries, Ltd. is dedicated to &#8220;Living with Robots &#8211; Supporting a Joyful and Prosperous Future&#8221;. The Robot Division is developing a variety of robots with the aim of creating a society in which people and robots live together in harmony. The ultimate in a society where people and robots live together [&hellip;].<\/p>\n","protected":false},"author":20,"featured_media":6526,"comment_status":"closed","ping_status":"closed","sticky":false,"template":"","format":"standard","meta":{"ep_exclude_from_search":false,"footnotes":""},"categories":[603],"tags":[],"class_list":["post-6508","post","type-post","status-publish","format-standard","has-post-thumbnail","hentry","category-humanoid-robots"],"yoast_head":"<!-- This site is optimized with the Yoast SEO plugin v25.9 - https:\/\/yoast.com\/wordpress\/plugins\/seo\/ -->\n<title>Humanoid Robot: The Evolution of Kawasaki\u2019s Challenge | Kawasaki Heavy Industries<\/title>\n<meta name=\"description\" content=\"Robot information blog by Kawasaki Heavy Industries | Humanoid Robot: The Evolution of Kawasaki\u2019s Challenge\" \/>\n<meta name=\"robots\" content=\"index, follow, max-snippet:-1, max-image-preview:large, max-video-preview:-1\" \/>\n<link rel=\"canonical\" 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