{"id":8071,"date":"2024-11-23T16:00:00","date_gmt":"2024-11-23T21:00:00","guid":{"rendered":"urn:uuid:fd307015-98c6-4584-b3b3-a3f9cfbdd191"},"modified":"2025-02-19T02:53:48","modified_gmt":"2025-02-19T05:53:48","slug":"integration-insights-for-welding-applications","status":"publish","type":"post","link":"https:\/\/kawasakirobotics.com\/br\/blog\/integration-insights-for-welding-applications\/","title":{"rendered":"Pronto para um rob\u00f4? Informa\u00e7\u00f5es sobre integra\u00e7\u00e3o para aplica\u00e7\u00f5es de soldadura"},"content":{"rendered":"\n

Por Brandon Day, Engenheiro S\u00e9nior de Fabrico Rob\u00f3tico de Metais<\/em><\/p>\n\n\n\n

A integra\u00e7\u00e3o de rob\u00f4s em muitas aplica\u00e7\u00f5es de soldadura faz sentido, uma vez que a soldadura n\u00e3o \u00e9 prop\u00edcia a condi\u00e7\u00f5es de trabalho agrad\u00e1veis para os seres humanos. N\u00e3o s\u00f3 \u00e9 um processo quente e sujo, como tamb\u00e9m emite subst\u00e2ncias qu\u00edmicas nocivas para a sa\u00fade, como o cr\u00f3mio hexavalente, ao soldar a\u00e7os inoxid\u00e1veis e outros materiais que cont\u00eam cr\u00f3mio. Embora estas preocupa\u00e7\u00f5es com a sa\u00fade possam parecer raz\u00f5es suficientes para implementar um robot, existem outras considera\u00e7\u00f5es.

Para garantir que a automatiza\u00e7\u00e3o por robot \u00e9 ben\u00e9fica para uma aplica\u00e7\u00e3o, a Kawasaki Robotics North America recomenda a avalia\u00e7\u00e3o destas quatro quest\u00f5es para obter o melhor retorno do investimento:<\/p>\n\n\n\n

\"\"<\/figure>\n\n\n\n

1. Qual \u00e9 o tamanho da pe\u00e7a?<\/h2>\n\n\n\n

As pe\u00e7as pequenas que cabem no interior da c\u00e9lula de soldadura s\u00e3o ideais para a soldadura por robot, mas \u00e9 poss\u00edvel utilizar pe\u00e7as de maiores dimens\u00f5es.<\/p>\n\n\n\n

2. Qual \u00e9 a dimens\u00e3o do volume?<\/strong><\/strong><\/h2>\n\n\n\n

O melhor cen\u00e1rio para a soldadura por robot \u00e9 um volume elevado (milhares de pe\u00e7as por dia, centenas de milhares por ano). Al\u00e9m disso, considere se a aplica\u00e7\u00e3o inclui volumes suficientemente elevados para criar o retorno necess\u00e1rio para pagar a m\u00e1quina num per\u00edodo de tempo respeit\u00e1vel.<\/p>\n\n\n\n

3. As toler\u00e2ncias s\u00e3o suficientemente apertadas?<\/strong><\/strong><\/strong><\/strong><\/h2>\n\n\n\n

As toler\u00e2ncias apertadas nas pe\u00e7as s\u00e3o necess\u00e1rias para proporcionar uma repetibilidade exacta. O robot solda sempre exatamente no mesmo ponto; por isso, demasiada toler\u00e2ncia far\u00e1 com que a solda falhe frequentemente.<\/p>\n\n\n\n

\"Kawasaki<\/figure>\n\n\n\n

4. A m\u00e3o de obra \u00e9 um problema?<\/strong><\/strong><\/strong><\/strong><\/h2>\n\n\n\n

A escassez de trabalhadores pode exigir a integra\u00e7\u00e3o de rob\u00f4s numa aplica\u00e7\u00e3o de soldadura.

Embora os rob\u00f4s ofere\u00e7am precis\u00e3o, repetibilidade e poupan\u00e7a de m\u00e3o de obra e de custos, os soldadores humanos continuam a ser uma necessidade. O seu conhecimento da arte – incluindo os pormenores como \u00e2ngulos da tocha, gases, metrologia, metalurgia – \u00e9 necess\u00e1rio para programar corretamente os rob\u00f4s para estas aplica\u00e7\u00f5es. Uma vez que cada grande fabricante tem as suas pr\u00f3prias especifica\u00e7\u00f5es de soldadura, \u00e9 fundamental que todas as instala\u00e7\u00f5es
que efectuam soldadura tenham um especialista na equipa que possa interpretar estas diferentes especifica\u00e7\u00f5es.<\/p>\n\n\n\n

Programa\u00e7\u00e3o de robots facilitada<\/strong><\/strong><\/strong><\/strong><\/strong><\/h2>\n\n\n\n

Quando s\u00e3o adicionados robots a uma aplica\u00e7\u00e3o, em vez de serem eles pr\u00f3prios a fazer a soldadura, os soldadores podem aprender a programar os robots. A progress\u00e3o para este conjunto de compet\u00eancias mais elevadas conduz n\u00e3o s\u00f3 a uma posi\u00e7\u00e3o mais bem paga, em que um soldador gere v\u00e1rias c\u00e9lulas robotizadas, mas tamb\u00e9m a um ambiente de trabalho mais saud\u00e1vel.

A Kawasaki Robotics North America facilita a aprendizagem r\u00e1pida e completa da programa\u00e7\u00e3o de soldadura por robot a qualquer pessoa com conhecimentos b\u00e1sicos de soldadura, incluindo engenheiros, t\u00e9cnicos e programadores. O fornecedor de rob\u00f4s oferece um curso de forma\u00e7\u00e3o de<\/a> tr\u00eas dias e meio, “Arc Operations and Programming”, no seu centro de forma\u00e7\u00e3o em Wixom, Michigan.

O curso foi concebido para opera\u00e7\u00f5es b\u00e1sicas de soldadura por arco e rob\u00f4, programa\u00e7\u00e3o e forma\u00e7\u00e3o em seguran\u00e7a. Inclui t\u00f3picos como a opera\u00e7\u00e3o de controlos, a sele\u00e7\u00e3o de menus adequados para a programa\u00e7\u00e3o, o posicionamento do rob\u00f4 atrav\u00e9s da utiliza\u00e7\u00e3o de um controlo pendente e procedimentos de cria\u00e7\u00e3o de programas e t\u00e9cnicas de modifica\u00e7\u00e3o. Ap\u00f3s a conclus\u00e3o do curso, os alunos saber\u00e3o como operar o sistema de rob\u00f4 nos modos manual e autom\u00e1tico, criar um programa de etapas de bloco usando condi\u00e7\u00f5es de solda, ensinar um caminho usando etapas de solda e n\u00e3o solda e modificar programas.<\/p>\n","protected":false},"excerpt":{"rendered":"

A integra\u00e7\u00e3o de rob\u00f4s em muitas aplica\u00e7\u00f5es de soldadura faz sentido, uma vez que a soldadura n\u00e3o \u00e9 prop\u00edcia a condi\u00e7\u00f5es de trabalho agrad\u00e1veis para os seres humanos. N\u00e3o s\u00f3 \u00e9 um processo quente e sujo, como tamb\u00e9m emite subst\u00e2ncias qu\u00edmicas nocivas para a sa\u00fade, como…<\/p>\n","protected":false},"author":87,"featured_media":8496,"comment_status":"closed","ping_status":"closed","sticky":false,"template":"","format":"standard","meta":{"ep_exclude_from_search":false,"footnotes":""},"categories":[818],"tags":[752,754,753,751],"class_list":["post-8071","post","type-post","status-publish","format-standard","has-post-thumbnail","hentry","category-uncategorized","tag-automation","tag-fabrication","tag-manufacturing","tag-welding"],"yoast_head":"\nPronto para um rob\u00f4? 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