{"id":4156,"date":"2022-02-22T08:32:52","date_gmt":"2022-02-22T08:32:52","guid":{"rendered":"urn:uuid:78b40a58-118f-4044-b774-1882ab5a97af"},"modified":"2024-02-19T07:52:23","modified_gmt":"2024-02-19T06:52:23","slug":"case_traditional-german-brewery-automates","status":"publish","type":"case_study","link":"https:\/\/kawasakirobotics.com\/dk\/case-studies\/case_traditional-german-brewery-automates\/","title":{"rendered":"Traditionelt tysk bryggeri automatiserer hele flaskeproduktionsprocessen"},"content":{"rendered":"\n
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System designet af:<\/p>\n\n\n\n

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Kontakt os<\/a><\/div>\n<\/div>\n\n\n\n
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Download PDF<\/a><\/div>\n<\/div>\n<\/div>\n<\/div>\n\n\n\n

OVERSIGT<\/h2>\n\n\n\n

Westheimer Brewery har brygget regionale \u00f8lspecialiteter til det tyske og internationale marked i mere end 150 \u00e5r. For at g\u00f8re sig g\u00e6ldende p\u00e5 et konkurrencepr\u00e6get marked og forblive produktiv p\u00e5 trods af mangel p\u00e5 arbejdskraft besluttede bryggeriet at automatisere hele sin produktion trin for trin. I 2017 tog Westheimer Brewery det f\u00f8rste skridt mod automatisering ved at installere en Kawasaki palletizer til at erstatte for\u00e6ldet maskineri. Efter at have set succes med deres f\u00f8rste robot, besluttede de at tilf\u00f8je yderligere to Kawasaki-robotter, denne gang BX200L-modeller. Nu er hele deres flaskeproduktionslinje automatiseret – fra h\u00e5ndtering af tomme flasker og indl\u00e6sning af dem til palletering til distribution.<\/p>\n\n\n\n

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UDFORDRINGER<\/h2>\n\n\n\n

Fastholdelse af fagl\u00e6rte arbejdere
Intern uddannelse og fastholdelse af fagl\u00e6rte har spillet en stor rolle i Westheimer Brewerys fortsatte succes, forklarer bryggermester J\u00f6rg Tolzmann: \u201c\u201dLangsigtet fastholdelse af gode fagl\u00e6rte arbejdere er afg\u00f8rende, fordi manglen tydeligt kan m\u00e6rkes i bryggeriet og h\u00e5ndv\u00e6rket. sektor, is\u00e6r i landdistrikter som Sauerland (hvor bryggeriet er placeret).\u201d Som i n\u00e6sten alle brancher er der uktuation, og det er s\u00e6rligt vigtigt at fastholde erfarne medarbejdere, da nye medarbejdere bliver stadig sv\u00e6rere at rekruttere. Det nye system g\u00f8r deres medarbejdere ‘ daglige opgaver nemmere, hvilket g\u00f8r det nemmere at fastholde deres arbejdsstyrke.<\/p>\n\n\n\n

Et bryggerimarked i udvikling
Bryggerimarkedet har \u00e6ndret sig massivt de seneste \u00e5r, og at kunne levere \u00e9n produkttype er ikke nok til at im\u00f8dekomme markedets eftersp\u00f8rgsel. Den nye robotst\u00f8ttede produktion giver den fleksibilitet, Westheimer havde brug for for at im\u00f8dekomme kundernes \u00f8nsker. \u201c\u201dDet plejede at v\u00e6re \u00e9n type \u00f8l i sm\u00e5 og store flasker. I dag har vi flere private labels, limonade og andre drikkevarer og producerer for andre virksomheder. Kort sagt, der er en utrolig variation. Vores team og produktionsfaciliteter bliver udfordret meget mere end tidligere,\u201d siger Tolzmann.<\/p>\n\n\n\n

Pandemi omdrejningspunkt
Ved at automatisere deres linje var Westheimer i stand til at im\u00f8dekomme den h\u00f8je eftersp\u00f8rgsel efter flere flaske\u00f8l og st\u00f8rre produktudvalg \u2013 herunder ikke-alkoholiske drikkevarer \u2013 der opstod under COVID-19-pandemien. Nu hvor flaskeproduktionen er blevet fuldt og med succes automatiseret, kan bryggeriet flytte deres fokus til at udvide deres fad- og fadproduktionslinje.<\/p>\n\n\n\n

Plukkerobot, der arbejder p\u00e5 produktionslinjen.<\/p>\n\n\n\n\n\n

L\u00d8SNINGER<\/h2>\n\n\n\n
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  • Kawasaki CP500L blev f\u00f8rst installeret for at erstatte for\u00e6ldede palleteringsmaskiner<\/li>\n\n\n\n
  • Two BX200L robots added in second phase of automation to load an unload bottles into crates<\/li>\n<\/ul>\n\n\n\n

    Westheimers produktion foreg\u00e5r p\u00e5 to forbundne niveauer – h\u00e5ndtering af tomme flasker og slutprodukter under og lling over. Kasserne med tomme flasker f\u00f8res fra f\u00f8rste etage til flaskelinjen via et transportsystem. Der fjerner en BX200L-robot flaskerne fra kasserne med en griber og placerer dem p\u00e5 en transport\u00f8r. Kasserne renses i en ventende kassevasker og f\u00f8res til pakkeren. De tomme flasker overf\u00f8res til flaskevaskeren via en feeder. Der bliver flaskerne f\u00f8rst tjekket for skader, forkerte former og lignende faktorer, og derefter intensivt renset. Efter rensning kontrolleres flaskerne yderligere af en inspekt\u00f8r. Kun flaskerne i perfekt stand g\u00e5r videre. Derefter fyldes de, kontrolleres igen, m\u00e6rkes og pakkes i kasserne leveret af pakkeren – endnu en BX200L. Ved at skifte til dobbeltkasser er pakkerens hastighed \u00f8get. De fyldte og salgsklare kasser f\u00f8res derefter via transportsystemet til palleteringsmaskinen for at behandle dem til distribution. Det var en ligetil opgave at integrere de nye robotter. Fordi alle relevante maskiner stort set forblev p\u00e5 det samme sted, og de nye robotter har s\u00e5 lille et fodaftryk, var det kun n\u00f8dvendigt med sikkerhedshegn og nye seleindstillinger.<\/p>\n\n\n\n

    RESULTATER<\/h2>\n\n\n\n

    Frem for alt har de markant reducerede driftsomkostninger \u2013 is\u00e6r sammenlignet med \u00e6ldre maskiner \u2013 vist sig at v\u00e6re en h\u00e5ndgribelig fordel for Westheimer-bryggeriet efter kun kort tid. Nu hvor deres flaskeproduktionslinje er fuldst\u00e6ndig automatiseret, s\u00f8ger de yderligere at automatisere deres fad- og fadproduktionslinje i fremtiden. Accepten blandt Westheimer-medarbejderne var ogs\u00e5 meget h\u00f8j, og robotterne opfattes if\u00f8lge Tolzmann som en stor lettelse. \u201cTidligere skulle man f\u00e5 flasker ud manuelt, tjekke dem, flytte paller hertil osv. Robotterne er en enorm lettelse\u2026 fysisk frem for alt.<\/p>\n","protected":false},"excerpt":{"rendered":"

    System designet af: OVERSIGT Westheimer Brewery har brygget regionale \u00f8lspecialiteter til det tyske og internationale marked i mere end 150 \u00e5r. For at g\u00f8re sig g\u00e6ldende p\u00e5 et konkurrencepr\u00e6get marked og forblive produktiv p\u00e5 trods af mangel p\u00e5 arbejdskraft besluttede bryggeriet at automatisere hele sin produktion trin for trin. I 2017 tog Westheimer Brewery det f\u00f8rste skridt mod automatisering ved at installere en Kawasaki palletizer til at erstatte for\u00e6ldet maskineri. Efter at have set succes med deres f\u00f8rste robot, besluttede de at tilf\u00f8je yderligere to Kawasaki-robotter, denne gang BX200L-modeller. Nu er hele deres flaskeproduktionslinje automatiseret – fra h\u00e5ndtering af tomme flasker og indl\u00e6sning af dem til palletering til distribution. UDFORDRINGER […]<\/p>\n","protected":false},"author":9,"featured_media":0,"template":"","objective":[],"class_list":["post-4156","case_study","type-case_study","status-publish","hentry"],"yoast_head":"\nTraditionelt tysk bryggeri automatiserer hele flaskeproduktionsprocessen | Industrial Robots by Kawasaki Robotics<\/title>\n<meta name=\"description\" content=\"Kawasaki Heavy Industries | Traditionelt tysk bryggeri automatiserer hele flaskeproduktionsprocessen\" \/>\n<meta name=\"robots\" content=\"index, follow, max-snippet:-1, max-image-preview:large, max-video-preview:-1\" \/>\n<link rel=\"canonical\" href=\"https:\/\/kawasakirobotics.com\/dk\/case-studies\/case_traditional-german-brewery-automates\/\" \/>\n<meta property=\"og:locale\" content=\"da_DK\" \/>\n<meta property=\"og:type\" content=\"article\" \/>\n<meta property=\"og:title\" content=\"Traditionelt tysk bryggeri automatiserer hele flaskeproduktionsprocessen | Industrial Robots by Kawasaki Robotics\" \/>\n<meta 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