Heavy Duty Robotics Solutions for Hostile Environments
As a persistent economic slump trims global demand, nimble, cost-competitive foundry operators across the developing world have increased competitive pressure for ferrous and non-ferrous metal castings. For manufacturers in the developed world, this supports the business case for the adoption of robust, heat-resistant robots that can withstand the hostile environments and heavy workpieces of modern foundries, provide the flexibility needed to produce quality castings that meet each client’s specifications, and reduce production costs. Kawasaki Robotics’ foundry automation solutions help foundry operators achieve a critical competitive edge while ensuring the safety of their employees.
Cutting Costs, Improving Quality
Our heavy-duty foundry robots can handle payloads of up to 1,500 kg and feature ultra high-torque wrists that effectively, safely manipulate bulky payloads at every step of the manufacturing process. Kawasaki robots use an advanced link design to eliminate the need for an unwieldy counterweight that reduces turning radiuses and shrinks side-to-side clearance. These heat-resistant pieces of equipment can operate in hostile environments while executing delicate handling of molds, casting extraction operations, core assembly and setting, ladling of molten and cooling metal, and additional material removal tasks such as deburring, grinding and polishing. Thanks to flexible positioning capabilities and responsive software programming, these machines can easily be redeployed to handle changing production objectives.
Foundry operators contend with hostile working environments and increasingly competitive global markets, leaving little room for error. Kawasaki Robotics’ foundry automation solutions offer uncompromising performance without sacrificing efficiency, product quality or worker safety.
Ansøgninger
Materiel håndtering
Processen med at flytte materialer, dele og produkter fra et sted til et andet, materialehåndtering udføres i næsten alle industrier, ikke kun i fremstillingsindustrien.
Til materialehåndtering er industrirobotter oftest brugt til forskellige formål, herunder højhastighedstransport af små dele og håndtering af tunge genstande, som mennesker ikke kan bære.
Maskinpleje
En kritisk proces i maskinindustrien, maskinpleje involverer indlæsning af dele i NC-værktøjsmaskiner og aflæsning af dem, efter at deres bearbejdning er færdig. Ind- og udlæsning af forarbejdningsmaterialer ind og ud af smede- og pressemaskiner er også klassificeret som maskinpleje.
Fjernelse af materiale
Slibning og afgratning er processen med at fjerne udragende grater fra overfladerne af støbe- og smedeprodukter samt eftersvejsningsoverflader.
Denne proces, der involverer skrotning af grater med en kværn, kan være beskidt, farlig og krævende, hvor robotter kan spille vigtige roller.