PICK & PLACE ROBOTS

Robots

Widely used across industries such as food, pharmaceutical, cosmetics, electrical, electronics and machine parts, pick & place robots are known for their ability to pick and sort small objects that are moving quickly on a conveyor. 

“Picking” is the process of grabbing and sorting small parts and food products floating on a conveyor belt at high speed. Doing it properly requires high-speed operations. The right pick & place robots can be used for diverse applications, including systems using multiple picking robots.

As customer and consumer demands for on-time delivery and fully-stocked shelves increases, the need for intelligent, reliable and long-lasting pick & place robots is going up in factories and warehouses all over the globe. Automating these long-manual jobs helps to increase the rates of production in an accelerated world.

Conveyors filled with small parts or food products move quickly, and it can be difficult for some pick & place robots to keep up. If the objects are randomly arranged, shiny or reflective, that can make a robot’s job tricky as well.

The right robots need to pick precisely, place quickly and do the job again with remarkable repeatability. If they can’t keep up, time is lost, and lost revenue and customer frustration become real possibilities.

On the robot user side of things, there is still a perception that pick & place robots are difficult to learn and to use. The good news: these challenges are smoothly picked and placed with Kawasaki Robotics.

If you’re wondering how Kawasaki pick & place robots stand out, it comes down to two things: speed and vision. In 0.2 seconds, our robots process an image and pick up the correct object. 

The industrial pick & place robots at Kawasaki are high-speed, precise and reliable. They’re well-suited for a range of pick & place applications, including systems that use multiple picking robots. 

On top of that, Kawasaki is famously technology-agnostic. Whether your solution needs a simple 2D camera or it needs to be a high-powered vision system, our robots work with your preferred vision partner. Our technology integrates with the latest and greatest vision solutions—many of which are powered by AI. 

With an always-open architecture and high-end technology, Kawasaki pick & place robots were made to bring order to fast-moving product conveyance. Their high speeds, relentless work ethic and state-of-the-art vision make them an ideal fit for any pick & place application.

Kawasaki Robotics hardware is proven and productive, and the open architecture of our software is not often seen elsewhere in the industry. We have the software suite and partners to handle your specific robotics needs, with real-time control ability and a tech-agnostic stance that ensures you get the best possible solution.

Our full stack of integration and technology partners let you leverage our software suite to provide everything you need—from simplistic to complex solutions that use AI. 

And on that note, we come to the icing on the cake: the people at Kawasaki. We try hard to be as flexible, open and easy to work with as our robots are. It’s better for all parties involved.

SUCCESS STORIES

10 common questions answered

How many products can a robot move in one hour?
  • It depends a lot on the application, product and tooling. But a 6-axis robot can, at most, pick & place around 800-1000 parts per hour.
  • For higher speed applications, our 4-axis robots (Delta) can move up to 4000-6000 parts per hour.
What kind of tool can the robot use to handle my product?
  • The most common tools used are:
    • Vacuum, for flat, non-porous surfaces
    • Clamps, electric or air actuated
    • Magnetic, for metal parts
How do I select the right robot for my application?
  • The main specifications for the robot selection are:
    • Reach: how far can the robot move the product
    • Payload: how much weight can the robot handle (tool + product)
What if the robot is placed in a non-standard environment?

Kawasaki has special robots for specific environments like food grade, clean room or explosion-proof.

How should the product be presented to the robot?
  • The simplest solution is to have the product in a fixture with a known, constant location (tray, table, etc.)
  • If the position is not constant, the robot can use a 2D or 3D camera to locate the product
What if the product is on a moving conveyor? Can the robot find it?

Yes, the Kawasaki controller can monitor the position of external conveyors. The robot can track the product just like an operator would.

What is 2D and 3D vision?
  • This is when the robot controls a camera to take a picture and find the location of a product
    • 2D vision can find a product that is on a flat surface (conveyor, table, etc.) when the product is on a single layer
    • 3D vision can find anything else. Inside bins, on a pallet, overlapped on a conveyor, etc.
I need the robot to assemble my product very carefully. What is the solution for that?
  • Precise programming and good fixturing helps with the precise assembly process
  • If there is a need for specific force monitoring/control, a force/torque sensor can be added to the tool. This way, the robot knows how much force is being applied during the assembly.
How is the robot programmed?

Kawasaki robots use the AS Programming language. The logic is created on a PC program editor, then the robot teach pendant is used to move the robot and record positions.

Can I create a simulation of my process?

Yes, the Kawasaki simulation software is K-Roset. It allows the user to create a 3D version of the system and test the robot program before loading it in the actual controller. This helps with checking reach, cycle time and troubleshooting the program.

If your pick & place applications are held down by a lack of skilled labor and the need for more speed, talk to Kawasaki Robotics. Our deep line of industrial robots is equipped to make you a pick & place player.